EQUIPMENT DESCIPRTION
1.Empty Bottle Depalletizer
Capacity:100-150BPM
Specification configuration
1. Scope of application: Depalletizer various metal cans, glass bottles and heavy plastic bottles in layers
2. Structure composition and material:
(1) Self locking can body lifting system. Carbon steel construction.
(2) Adopt sick photoelectric switch, Schneider travel switch and button, etc
(3) Elevated pedestrian platform and steps. Carbon steel construction.
3. function:
The lifting of the machine is controlled by the electric Sensor to rise in layers and position automatically. The tank body is controlled by the electric eye to exit the tank automatically. The operator pulls out the cardboard of each layer of tank. Manually push the ground free roller into the pile.
4. Technical parameters:
(1) power supply: power supply 380V × 50 Hz × 3
Control power supply 220V × 50 Hz × 2
(2) dimension of pallet used: 1100mm × 1400mm
(5) body size: 6m long × 3M wide × 3M high
2. Glass Bottle Beer Filling Machine
Capacity4000BPH
General Description
Rinsing part
1) Rotary rinser: applicable for wine, beverage and water cleaning.
2) The new bottle is transported through the separation screw and starwheel by the clamp and turn over device; bottle neck is held upwords, after aseptic water rinsing, the bottle neck goes up and transported to another process.
3) The rinsing contact part and out cover adopt the stainless steel material
4) Open design gear driving
5) The bottle in place is equipped with pneumatic part, controlling the bottle, avoiding the falling down bottle come to the main machine
6) Water pipe of rinser is equipped with pressure gauge and pressure maintaining valve
7) Manually adjust the elevation for different height bottle
8) Water collecting tray: recycle the rinsing water
9) Rising volume for each bottle: 105ml/s(0.25MPa)
If no bottle or stop, rinsing stops; while it comes to bottle, it runs again.
Filling part
1) Adopt the German technology, utilize the isobaric filling principle design, achieve to fill the cleaned bottle
2) Adopt isobaric mechnical valve ,fast filling with high precision filling level.
3) Adopt the guiding pole with cover function ;bottle held elevation desgin , ensures the complete seal between bottle neck and filling valve ,avoids the leakage.
4) Equip with the anti break device ;bottle break cleaning ,avoiding the next botte .
5) Equip with complete CIP cleaning function
6) According to different height , it achieves elevation automaticlly and equips with the high& low level safety protection .
7) Main drive adopt the gear drive with open design :high effeciency ,low nocie ,long life ,easy matainance ,full lubrication .
8) Adopts the stepless frequence inverter to control main motor rotation
9) Bottle guding system ,simple structure ,which can change the bottle size more easily .
10) Adopts the bottle held structure
11) PLC control , the default can be listed as block ,cap shortage and etc.
12) Safety proection function: no bottle ,no valve open ,no capping ;no cap ,machine stops;window open ,machine stops.
13) Equip with the level sensor to ensure the filling stablity .
14) The key part and electril component adopt imported products.
Capping part
1) Cappig part :sorted cap is capped on the filled bottle ,and then transported to the next step.
2) Capper rotates through the speed reducer machine .The cap leaves the hopper under the centrifugal function .The exit is equipped with the cap reverce dvice ,when the reverce cap comes ,it is changed to the right direction ;the cap quantity is controlled by the photoelectric switch ,ensures the caping falling effect.
3) If the container has the cap ,the second cap cannot go in ,which utilizes the cap .
4) And it is equipped with photo eletric swith on the slding trail ,when it tests that there is no cap ,it stops automatically
5) Capper is equipped with compensation function, reducing the bottle break rate.
6) If there is only one standard crown cap in different size bottle, the capping mold doesn’t need to be changed.
7) According to different height bottle shape, the capper can be adjusted automatically.
Main features:
Production line efficiency of the level and allocation of transmission lines have great relations. In the transmission line distribution must be taken into account after a brief stands of the equipment (for example : replacement labels), equipment in the early part of the operation can have an impact, but can be around good of the interface equipment together, can whole production line to achieve higher operating efficiency. The production line layout full consideration for the customer investment and production line efficiency in the use of mutual relations the introduction of foreign technologies on the basis of good can meet these requirements. The system uses advanced foreign technology, with the advanced level of the 1990s, the mechanical structure of the new design, most components used bending stamping or forming with rigid good, light weight, the advantages of interchangeability. Transmission mode,
the operation of reliable, easy to maintain and repair, applicable to the transportation diameter φ40 ~ φ110 mm jars. The electrical control system PLC control of the entire buffer is a bottle conveyor system operation, automatically operating speed acceleration and deceleration, automatic buffer function.
(1)Smooth and reliable transport used bottles and mainframe synchronous belt tracking control or downstream equipment on-line control, Leave the bottle in the course of transmission, does not fall, no cards, no blocking. According to user needs, the set of standards set up in front of the buffer platform (generally in 1 -2 minutes) When the machine is set to replace labels, preceding the filling machine stands no need to wait for this period Filling Machine canned products, Buffer platform was stored, when the machine is set to replace End label, set of standards for the use of high speed buffer platform will be stored in jars End production, followed by the resumption of the synchronous speed.
(2)The conveyor structure design is blocking design, it has high interchangeability of parts, compact structure, low noise, convenience installation and maintenance, can carry through combination depend on different capability and bottle shape, and has great flexibility.
(3)The electric control use advanced and reasonable control which can design control method and select the necessary electric control elements according to client’s ichnography request to promote the stationarity of conveying.
(4)Set the position of control switch in reason according to disposal condition of conveying system or requirement of client, make users convenience to operate.
4.Bottle Warming tunnel
General description
We absorb the abroad equipment technology, newly-designed this machine, using hot water spraying for sterilization and cooling gradually in five zones. First zone: using 70℃ hot water sterilizing for 10 minutes; second zone: using 45℃ water cooling; third: using recycling water from the chilling tower for cooling; fourth: recycling water spraying for cooling; fifth: using purified water to purge the smear on the bottle. Hot water is produced by steam heating system, the sprayed water flow in the water slot in the base , recycling by the spraying pump, if the water can’t reach the set centigrade, the heating system will heat the water again, and if exceed the set centigrade ,then will being transported by the chilling tower , recycling after cooling. Bottle feeding temperature is 70℃ , and exiting temperature is 40℃。
Main features
The whole body is made from stainless steel (horse, bearing, engine excluded), observing window can be set to around the base, the top structure can be opened for easy maintaining.
Sprayer adopts the technology of American Spraying Systems Co.
The recycling filtering device and alarming system is equipped to the water gathering slot in the cooling tunnel.
ABB main motor drive, MITSUBISHI inverter
Overload protecting device in the main engine to protect fringe board and conveyor system effectively.
thermometer and water pressure meter also equipped
Spraying recycling water pump and antiseptics pump equipped
Branch spraying pipes can be disassembled for easy rinsing
Using uniform spraying supplement, in the first zone, to prevent water temperature change fiercely.
5. Bottle dryer
Introduction
Adopt high-pressure blower, discharge the air from a small gap, to blow off the water on the bottle body. The gap is laid incline, which can make the whole body touch the air. It consist of high-pressure blower, blowpipe, frame, control device, surge tank etc.
6. Round bottle single label sticker labelling machine
Brief introduction
Heavy-duty construction utilizes oversized drive components combined with an aluminum and stainless steel base frame for years of dependable service.
Various product infeed systems are available that provide precise product spacing and orientation. It can be used stand alone or integrated in-line and matching filling equipment speeds.
Advanced high torque micro-stepping driven applicators include ratio-offset and speed-following capability for accurate and reliable application of a wide variety of label materials.
Designed for the application of front and/or back panel labels with the capability to label containers that are round, square, oval or rectangular.
7. Laser code printer
lasers use no ink. This means very low costs: no consumables budget and no ink system to maintain. And no ink means no mess and a cleaner, more hygienic production environment. Furthermore iCON lasers are intrinsically reliable: that means no breakdowns and low maintenance charges. Now price is no longer a reason not to use a laser for small character coding. This lasers delivers top quality performance at a competitive price. They are small and compact and easy to install even in the most difficult locations. And because they are lasers they can code onto both stationary and moving products. An external controller can be connected if necessary.
Specialist small character coding lasers that offer a clean, versatile and cost effective alternative to inkjet.
8. LYBS6545 Auto shrinking film wrapping machine
Equipment brief introduction
1. Model: LYBS6545auto film wrapping machine
LYBS 6545 auto film wrapping machine is designed and manufactured based on the latest technology,for the demand of packing requirement of beverage production, as pure water,mineral water,juice,soft drink,etc. It is automatic wrapping, with shrink tunnel,packed perfectly.
2. Features of LYBS 6545 auto film wrapping machine
1) Automatic sorting conveyor system, which has the guiding separating stainless steel tube and the sorting plate making the bottles in standard roll for the wrapping purpose, to make sure that the group of bottles of 3 x 4, 4 x 6, or 2 x 6, 4 x 5 pcs of bottles in place for the wrapping need.
2) Automatic PE membrane processing part, which contains the upper and lower roll-feed PE membrane system in place and equipped with automatic infra-red sensoring system for checking the group of bottles being ready for wrapping and cutting sealing, the whole process is to be done instantly by the PLC control system.
The wrapped bottles will be pushed into the shrinking tunnel conveyor by the automatic pushing system, which pushes the wrapped bottle onto the conveyor of the shrinking tunnel.
3) Automatic hot wind shrinking tunnel, the shrinking system is the separated part of the machine has the separated controlling unit for the temperature controlled by touch screen temperature controlling system.
4) Touch screen control panel with PLC and electrical control system.
Post time: Nov-30-2022